Exhaust by Brand

Hino Exhaust Pipe & Muffler Fabrication in Malaysia

Hino is the most common badge in the Malaysian lorry park, so it is also the one we see most on our workshop floor. Cracked flange, rotted muffler, dead flexible joint behind the turbo. We build the replacement from your old part, your photo or your measurements, fabricated in Sungai Buloh, Selangor, in 1 to 3 days.

300 Series500 Series700 SeriesPrime MoversReady Stock

3xlongerlifespan

Custom-fabricated Hino 500 Series engine pipe with flange
Hino Exhaust Pipe Fabrication  •  300 / 500 / 700 Series  •  Engine Pipes  •  Box Mufflers  •  Vertical Stacks  •  Flexible Joints  •  Built in Malaysia Since 1995  •  Hino Exhaust Pipe Fabrication  •  300 / 500 / 700 Series  •  Engine Pipes  •  Box Mufflers  •  Vertical Stacks  • Hino Exhaust Pipe Fabrication  •  300 / 500 / 700 Series  •  Engine Pipes  •  Box Mufflers  •  Vertical Stacks  •  Flexible Joints  •  Built in Malaysia Since 1995  •  Hino Exhaust Pipe Fabrication  •  300 / 500 / 700 Series  •  Engine Pipes  •  Box Mufflers  •  Vertical Stacks  • 

01.

Fits the Chassis, Not a Catalogue

Hino routing changes between the 300, 500 and 700 Series, and again between wheelbases. We build to your actual truck.

02.

Handles 600°C

Insulated, heat-treated construction for turbo-adjacent pipework that runs hot all day.

03.

No Leaks at the Joints

Full-penetration welds on every flange and seam, checked before the part leaves the shop.

04.

Ready in 1 to 3 Days

Fleet down and losing money? Tell us and we prioritise the job.

Identify Your Truck

Which Hino Are You Running?

The badge on the door says 300 or 500, but the part you need depends on the chassis code stamped on the plate. Send us that code and we can usually identify the routing without seeing the truck.

SeriesCommon Malaysian chassis codesClassWhat usually fails
300 Series
(Dutro)
XZU600, XZU640, XZC710, XZC720 Crew, XZC730, XZC7404.0L, light dutyBox muffler, engine pipe, hangers
500 SeriesFG8JP1A, FG8JS1A, GH8JL1D, GH8JM1A, GH8JR1A, GD8JLKA, FL8JW1A10.5L, medium to heavyFlexible joint, mid-section, main silencer
500 Series
prime mover
FM2PN1D, FM2PL1B, SG2PE1BTractor headVertical stack, elbow, heat shielding
700 SeriesSH1EERA, SR1EKRG, SS1EKRA12.9L, heavy haulageStack pipe, top pipe, large-bore silencer

The 300 Series does urban distribution work around Shah Alam, Puchong and Klang: enormous numbers of short trips. Short trips are the worst thing you can do to an exhaust. The system never gets hot enough for long enough to burn off condensation, so water sits in the muffler and eats it from the inside. That is why a 300 Series muffler usually fails before the pipes do.

The 500 Series is a different problem. Those trucks work the North-South corridor, run hot and vibrate constantly. What goes first is almost always the flexible joint or the weld either side of it.

Measuring a Hino exhaust sample for custom fabrication

Components

What We Build for Hino

Engine Pipes

From the turbo outlet or manifold flange down to the first joint. The hottest, most stressed part of the system, and the one we make most often. We match your flange pattern, bolt spacing and pipe diameter.

Top Pipes & Stacks

Full vertical assemblies for 500 Series prime movers and 700 Series units, including elbow, mounting bracket and rain cap.

Extension & Centre Pipes

For chassis-length changes, body swaps and tipper conversions where the standard exhaust path no longer clears the new bodywork.

Mufflers & Box Silencers

Built to your original external dimensions so existing straps and brackets still fit. See our full range of silencers and mufflers.

Flexible Joints & Flanges

Clamps, gaskets and hangers supplied with the job. These are the small parts that cause most of the failures on a high-mileage Hino.

Complete System Rebuilds

For older trucks where replacing one section just moves the failure to the next weakest point. Sometimes the honest answer is to rebuild the lot.

From Our Workshop

Recent Fabrication Work

Parts built to customer samples at our Sungai Buloh workshop. Send a photo of your old unit on WhatsApp and we will tell you what we can do with it.

Engine pipe with flange fabricated to customer sample

Engine pipe with flange, built to sample

C shape engine pipe with flexible hose

C-shape engine pipe with flexible hose

5 inch inlet pipe with flare end

5" inlet pipe with flare end

Silencer with twin inlet pipes and flexible section

Silencer with twin inlet pipes

The Case for Fabrication

Why Fleets Rebuild Instead of Ordering OEM

Tong Yinn fabricator welding a Hino exhaust pipe seam in Sungai Buloh

An original Hino part is a good part. The problem is what happens after you order it. If the item is not in the local warehouse, you wait weeks for it to come from Japan or Thailand, and the truck is parked the whole time. For a fleet on contract rates, three weeks of downtime costs far more than the part.

We hold stock of common Hino pipe sizes and fabricate the rest, usually in heavier gauge than the factory item.

We don’t publish fixed prices, because a 300 Series box muffler and a 700 Series stack are not the same job. Send a photo on WhatsApp and you’ll normally get a number back the same working day.

BUDGET

Mild Steel

Fine for a truck you plan to sell within two or three years, or where the exhaust sits in a dry, protected position.

MOST POPULAR

Aluminized / Galvanised

The middle ground, and the usual choice for a 300 or 500 Series on mixed duty around the Klang Valley.

LONGEST LIFE

Stainless Steel 304

For long-haul units, coastal routes, or anyone tired of repeating the same repair every eighteen months. Costs more once, costs less over the life of the truck.

30+

YEARS

Experience in exhaust fabrication

600+

CLIENTS

Satisfied across Malaysia

3x

LONGER LIFESPAN

1 Tong Yinn part = 3 others

1–3

DAYS

Typical fabrication turnaround

Ready-stock Hino exhaust pipes at Tong Yinn Metal Sungai Buloh

No Time to Wait

Ready Stock, Compliance and Coverage

Some jobs can’t wait. We keep ready-made pipe sections and silencers for the most frequently requested 300 and 500 Series applications. If you’re a workshop and unsure what you’re looking at, photograph the part next to a tape measure and send it. We identify Hino parts from photographs several times a week.

  • Built to survive PUSPAKOM inspection and JPJ Construction and Use rules
  • Properly baffled silencers, never straight-through pipe
  • DPF and SCR hardware stays in place, we build the pipework around it
  • Same-week turnaround for KL, Shah Alam, Klang, Rawang and Puchong
  • Nationwide shipping to Penang, Ipoh, Johor Bahru, Kuantan, Sabah and Sarawak

Running Isuzu in the same fleet? See our Isuzu exhaust systems page, or the full custom exhaust fabrication overview.

Common Questions

Hino Exhaust FAQ

Yes. The 300 Series, sold in some markets as the Dutro, is one of our highest-volume applications. We fabricate engine pipes, centre sections, box mufflers and hangers for XZU and XZC chassis codes. Send the code from the chassis plate or a photo of the old part.
One to three working days once we have your sample or measurements. A 300 Series muffler is usually quicker. A full 700 Series stack with heat shielding takes longer.
That is one of the main reasons customers come to us. Bring the old unit, even a corroded one, and we use it as a template. If the original is destroyed, we work from measurements and photographs of the mounting points.
Not if it is sized correctly. Problems come from pipe that is too narrow, which creates backpressure, overheating and power loss, or too wide, which hurts low-end torque. We match the internal diameter to your engine’s original specification.
Boleh. Hantar part lama atau gambar melalui WhatsApp. Kami fabricate ikut ukuran sebenar, siap dalam 1 hingga 3 hari bekerja di kilang kami di Sungai Buloh, Selangor.
Stainless steel 304. Long-haul units run hot for extended periods over a lot of wet road, and that combination is what kills mild steel systems.

Get a Quote Today

Send Us Your Hino Part

A photo, a sketch, a measurement, or the old unit itself. Whichever one you have, we can work from it. Most quotes come back the same working day.